What are you selling?

Max Buster
A lot of people ask "Who are you and what are you selling?"

It started when our dad (we're in high school) bought an EarthBox® planter. We read in the sales materials that the United Nations was using Earthbox® planters to teach people in developing nations an excellent way to grow food. This sounded like a great project, but we thought it could be made even better by using locally sourced free or low cost recycled materials. That's what got us started.
Also, watering Global Buckets by hand become a BIG pain everyday so we explored ideas on how to automate the watering job using atmospheric pressure. Our system works great! This entire summer we only spent about 20 minutes dealing with water. Previously, we spent about 10 minutes a day. Using some engineering and physics to create wonderful efficiencies was the most rewarding part of the project.

Grant Buster
What's next? Our eyes were opened when Curt Lindley, a Peace Corp worker in Mandeville, Jamaica, wrote to us and pondered if an alternative design could be created which didn't use 5-gallon buckets. Why? Curt wrote that 5- gallon buckets are so valued by the people of Mandereville that they would be very hesitant to put holes in the buckets. So, now our energy is directed at creating an alternative system using totally valueless materials. Whoops! Now we'll have to change the name to "Global Worthless Materials". Click here for our new Garbage Gardening summer 2010 experiment.

Grant & Max

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Grow Bags Combined with AquaValve

Following is a brilliant design from Ben Frimmer of Philadelphia.  Ben's system combines Grow Bags with a wonderful product called an AquaValve. (AquaValve's Home Page).   If anyone can figure out how to make an AquaValve (an inverted float valve) on the cheap let us know.  Read here and here to learn how the AquaValve works.  Here's Ben's system in his own words:

When I saw that you are using reusable shopping bags on your website, I had to get in touch!!! With that said, here's a design that may just help you out...

Click to enlarge


































1st thing: If you haven't heard of the Aquavalve or an Autopot, check them out on the web. They make an INVERTED float valve. This creates a "flood-and-drain" effect, allowing the soil to dry out, increasing air flow, stimulating vigorous root development, preventing "root rot" and other diseases, etc. This too attaches to a gravity fed automatic watering system....

So here's how to build it:

1. Place "Grow Bags" into any LEVEL container that doesn't leak (only needs to be about 2 inches deep). Can be as wide as you want as long as it's level. This will serve as the "floodplain." Get creative and keep it cheap! (lids of plastic totes, a dirt "box" lined with a garbage bag, any container will do as long as it doesn't leak!)

2. Use the plastic from garbage bags to cover the Grow Bags and make your X's. (I use string because it's cheap and easy) Just make sure to only cover the top and not the sides. Your babies need air!

3. Place Aquavalve onto bottom of "floodplain" and attach 1/4" tubing to gravity reservoir and Aquavalve. (Make sure the reservoir is 2-3 feet above your level floodplain or it won't work). Glue the valve down, place a rock on it, anything so it doesn't float.

***At this point, your reservoir is going to flood the "floodplain" with about 1 inch of water. The water wicks into the Grow Bags, the plants drink what they want. When the water level reaches about 1mm, the valve reopens and the floodplain floods again. So you can be done at this point, just refill the reservoir by hand when it gets low (about once every 2 weeks). But if you're like me and you're too lazy to do that, go to step #4....

4. Go to any hardware store and buy a replacement float valve for a toilet. (less than $10). Hook that up to any household water supply line, and secure it to your reservoir. (Check out how your toilet works to see exactly what I mean). As the plants drink the water, they will "flush" the reservoir and it will automatically refill itself! You never have to water again. Ever!

My system at home has 32 Grow Bags, set out as 2 separate 5'x5' "floodplains", 16 Grow Bags and 1 Aquavalve in each one. The system is in our greenhouse, so we grow all of our own produce year round! The whole thing, all materials included, cost me $47 to build. ($30 of this was purchasing the Aquavalves and the tubing!) I have used it for 3 growing seasons, and it works flawlessly. The only maintenance you need to do (besides pruning and harvesting of course) is flushing the lines and replacing the soil / fertilizer each growing season.

I use COMPOST TEA as my fertilizer and it works amazing, season after season. Just put a few handfuls of compost into some cheesecloth and place it into the reservoir like a tea bag. That's it! Just replace it with new compost every 2 weeks or so and put the used compost back into the pile or in your grow bags. Cheap and reusable liquid fertilizer. Organic farms have been doing this for centuries!

Here is a list of materials I forgot to put on the diagram:
1.  Aquavalve - $25 USD
2.  1/4" Tubing - $2
3.  Grommett - $1
4.  Standard Toilet Float Valve - $7
5.  Garden Hose - $5
6.  Rubbermaid 25-Gallon Reservoir - $8

So all the materials, most available at your local hardware store, cost $23.  You do have to order the Aquavalve online.

The rest, like Grow Bags, Potting Soil, Compost, and the Floodplain are up to each individual's ingenuity to get and/or build.  In my area, Philadelphia, I got all of these for free.  

{A cheap idea for a floodplain is to dig a small 2 inch deep "box" in your backyard using a level.  Then you can go to the local Walmart / Home Depot / Costo, etc. and take all of their used Forklift Palettes.  Then you can line your "box" with free wood, and place a layer of garbage bags on it to make it watertight.} 

Anyway, you get the point.  All you need is a level surface for the Aquavalve to do it's thing.

Ben & Becca

Garbage Gardening

We learned from our Peace Corp friend, Curt Lindley, that materials that we take for granted here in the USA are often very hard to find and expensive in developing nations. Try to find inexpensive sphagnum peat, vermiculite or perlite in downtown New Dehli.

Therefore, we've begun to experiment with garbage and other free materials that could replace the potting mix in our traditional Global Bucket. We're testing plastic bottles, newspapers, cardboard, old books, discarded clothing, Coke cans and sticks.

How could cloth or newspapers replace potting mix? Well, a plant's roots only require three essential items:
1) water
2) air
3) nutrients

Water
Based on our testing, we've discovered that rolled-up newspapers and t-shirts, for example, are excellent at wicking water from the bottom of the bucket up to the top of the bucket where the plant's root ball will be located. Will the newspapers disintegrate too quickly? Perhaps, but maybe the plant's water seeking roots will reach the bottom water reservoir before the wicking newspapers fall apart.

Air
By placing a bundle of sticks or a cut-up plastic bottles or Coke cans between the rolled-up newspapers or t-shirts we believe the aeration requirement will be met.

Nutrients
We'll be trying two different approaches. The first approach is to sprinkle some timed-released fertilizer (eg Osmocote) and dolomite in the newspapers/t-shirts as they are rolled-up. The second idea to to use liquid fertilizer in the water along with some dolomite sprinkled in the newspapers/t-shirts.

Will it work? We have no idea!

We'll be testing our new "worthless" system during the summer of 2010.

Click the photos for larger images.

Some materials to be tested: (pictured left to right):
1) Burlap or Hessian Cloth (coarse woven cloth made from jute)
2) Swamp cooler material (not practical, but we were curious)
2) T-shirt (with sticks to provide aeration)
3) T-shirt (with cut-up 1 L bottle to provide aeration)
4) Polyester (micro-fibers)




The wicking test results:
1) Burlap : D (maybe because "fancy" colored USA cloth burlap)
2) Swamp cooler material : F
2) T-shirt (with sticks to provide aeration) : A
3) T-shirt (with cut-up 1 L bottle to provide aeration): A
4) Polyester (micro-fiber): F (maybe because very loose fibers)




T-shirts wrapped around cut-up 1 L bottles...looks very promising.









Testing newspaers as wicks. Results: Excellent Wicking!








Below is a picture of our first Garbage Bucket. Newspapers have been crumpled-up into balls and tightly packed between plastic 1 liter bottles. We sliced the bottles with four vertical cuts from top to bottom. Then we stepped on the bottles to flatten them somewhat. The bottles provide a very airy mass, but are strong enough to stand vertically and provide support to the newspapers. We sprinkled dolomite (1 tablespoon ("Tbsp") (equals 15 milliliters) ) and a basic 10-10-10 fertilizer with micro-nutrients (2 Tbsp) at three different lawyers. We didn't use rolled-up newspapers like in the above picture, because we didn't see a good way to place the fertilizer and dolomite.

The questions we have are:
1) Will the fertilizer be dispersed enough so the plant's roots won't burn?
2) Will the wet newspapers "melt" into one big glob so the roots won't be able to get to the airy
bottles?

5-21-10: Filling up the bucket. (click on image)



That's 10-10-10 fertilizer and dolomite on the newspapers.









Fully packed. The 1 liter bottles are buried vertically.

5-22-10 Update: After 24 hours, water had wicked-up from the bottom reservoir (1 gallon) up to the second from top layer of newspapers.

5-23-10 Update: After 36 hours, the top newspapers were moist. Below the top layer, the newspapers were very moist. We wonder if this would provide enough water for a tomato plant.

6-1-10 Update: Planting our first newspaper bucket.










We'll be irrigating using the PVC tube into the reservoir, but we directly watered the plant when we first planted it.


Planting a tomato in newspapers. The "dirt" potting mix is from the container that the seedling came in.









Our Garbage Garden.

We're using white plastic, rather than black plastic, because we've come to realize that Boulder Colorado is one of the sunniest places in the USA. Last year we used black plastic, but it created extreme soil temperatures.



 
Update 7-18-10:  The results of the newspaper and cloth "potting mix" have been disappointing.  The plants are still alive, but they are not thriving.  The plants in our other summer 2010 experiments, ollas combined with Global Buckets and Grow Bags are doing excellent.

Update September 5, 2010:  The final results of the Garbage Garden were disappointing.  In fact, we're too embarrassed to print photos of these still living, but sad looking, pathetic plants.  We believe the idea can still work, but we need to re-engineer our system.  Check back during the summer of 2011 for some new ideas.

Update 10-26-10:  Larry Kurtz from Omaha, Nebraska wrote to us with a brilliant idea:
I think you gave up too early on newspaper. You're trying to provide a
rooting medium for the plants.  I'm assuming that there's too much air and
not enough "root to cellulose contact" to effectively feed the plants.
Shredding the newspaper to finer particles should provide more nutrients to
the plants.  My interest in newspaper is the repurposing of a recyclable
that doesn't have the "green" downside of either peat (sustainability) or
coir (carbon footprint of delivery...salt problems, etc.).




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